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The actual forging of the magnesium alloy ingot obtained tantalizing results. Because this metal was made with a small outer diameter, the anvils were elongated significantly in the whole volume of the forging. The most important thing is the excessive elongation of the anvils, which is made possible only by selecting the relative anvil feed, which provides the total elongation of the anvils. This operation provided the formation of an acceptable elongated ingot.
This moulding operation was performed without any deformation of the so-called cold-extrusion effect, which is caused by the heating of the metal in the die and its flow in the die cavity. The extrusion response data (Figures 14), obtained after the extrusion operation, show the z-axis cross-section of the die in the last forging pass, where the part is the extruded ingot, which was previously cold-extruded. The obtained data show that the die deformation occurred in the rear and middle sections of the die cavity. Thus, the extrusion response of the metal was proportional to the pressure and extrusion rate, which proved that the extrusion was possible with this method. The extrusion rate was about 19.8 mm/s in the analysed case, which was sufficiently high for the practical use. The obtained casting was of good quality, as can be seen by the high ductility after hot rolling.
This was a very interesting and useful method, because the material was formed in a new manner and the draft ratio was controlled. Although, other methods of forming magnesium alloy can be used, like starting billet cold pressing, open die forging, and MIG welding, all of these methods have different properties, which makes the selection of the most suitable variant dependent on the product properties, the production volume, and other aspects. So Transvalor Forge is meant to be an alternative to the existing methods and to be used in the forging operations of the magnesium alloy products.
Transvalor Forge is also suitable for machining operations on highly developed forged products, in which material forming is the largest component in the integrated industrial process. So Transvalor Forge is a well-equipped and automated opportunity to manufacture or repair almost any metal form. d2c66b5586
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